Anchor Harvey Frequently Asked Questions
Looking to learn more about forging? Our FAQs provide clear, concise answers to the most common questions—making it easy to understand the process, tools, and techniques all in one place.
Anchor Harvey supports the full range from prototype through high-volume production. Prototyping runs cover 1 to 10 pieces, low-to-medium production covers 10 to 100 pieces, and high-volume production runs can reach up to 50,000 pieces. The flexible machining infrastructure makes smaller runs cost-effective without requiring dedicated high-volume setups.
Yes. Anchor Harvey can machine components from a variety of starting forms, including forgings, castings, bar stock, billet, extrusions, and plate. This flexibility means customers are not limited to a single upstream process and can source machining for parts regardless of how the raw material was initially formed.
Anchor Harvey’s linear flexible machining systems allow repeat orders to run with no setup time once a part has been initially programmed and qualified. The part remains resident in the system, which means small quantities can be produced just as efficiently as large runs. This is particularly useful for customers with variable demand who need on-demand production without the lead time penalty typically associated with low-volume orders.
Anchor Harvey’s precision machining capabilities cover components ranging from 0.040 inches up to 78 inches in diameter. This range supports a wide variety of part types, from small precision components to large, complex structural parts. If you have a part that falls outside a typical size range, contact Anchor Harvey to discuss whether it can be accommodated.
Beyond machining, Anchor Harvey offers a range of value-added services that can be incorporated into the same production workflow. These include expander plug insertion, helicoil insertion, SAE plug insertion, bearing and bushing installation, internal saw cutting and milling, welding, and parts bag kitting. Ultrasonic parts washing is also available as part of the finishing process. These services allow customers to receive components that are further along in the assembly process rather than sourcing each step separately.
Anchor Harvey’s engineering team can reverse engineer components using advanced 3D solid modeling and measurement tools. This is useful when a customer has a physical part but lacks original design files or drawings, needs to replicate a legacy component, or wants to evaluate an existing part for manufacturing improvements before committing to a new production run.
Anchor Harvey uses machine monitoring software that consolidates tool life monitoring, NC program storage, job scheduling, and machine status into a single system. This gives the team live visibility into equipment performance, which helps catch deviations early, reduce unplanned downtime, and maintain consistent output across production runs.
Anchor Harvey maintains a proprietary Manufacturing Resource Planning (MRP) system developed and maintained by an in-house software engineering team. The system tracks all aspects of a job from quotation through shipment. Customers can access real-time part status updates and receive advanced shipping notifications, and the system can be tailored with customer-specific modules as programs evolve.
Zoller machines are precision tool presetting and inspection systems used to measure and verify cutting tools before they are loaded into a CNC machine. Anchor Harvey uses Zoller tool setters as a standard across its facilities. By measuring tools offline and loading verified data into the machine control, the team reduces setup errors and avoids the trial-and-error that can come from setting tools directly on the machine. The result is more consistent first-part quality and less waste at the start of a production run.
A multi-spindle mill-turn machine combines milling and turning operations in a single setup with multiple spindles running simultaneously. This allows complex parts that would otherwise require separate milling and turning operations to be completed in fewer setups, which reduces handling time, minimizes fixturing error, and improves dimensional consistency across features that need to relate precisely to one another.
A Swiss lathe is a type of CNC turning machine designed for high-precision machining of small-diameter, long, or complex turned parts. Unlike conventional lathes, Swiss lathes feed the workpiece through a guide bushing, which provides support close to the cutting zone and allows very tight tolerances on slender components. Anchor Harvey uses Swiss lathes as part of its turning capability for applications where part geometry and precision requirements make them the best fit.
Anchor Harvey’s engineering team offers pre-production services including advanced mechanical 3D solid modeling, CNC programming, CNC simulation for verification, reverse engineering, and design-for-manufacturability review. The team also evaluates designs for cost avoidance opportunities, meaning they look for ways to reduce machining complexity or material use without compromising the part’s performance or specifications. This engineering involvement before production begins helps reduce the risk of rework or redesign after tooling has been committed.
An Initial Sample Inspection Report (ISIR) is a documented verification of a part’s dimensional and material characteristics produced from the first production run, used to confirm the manufacturing process is capable of meeting the customer’s specifications before full production begins. Anchor Harvey provides ISIRs as part of its quality measuring capabilities, alongside PPAP and FAI documentation, for customers whose programs require formal first-article approval.
Anchor Harvey uses a Jenfab 360-1 rotary ultrasonic washer with a two-stage separate wash and rinse system and 5-micron filtration, along with other parts washing equipment. The ultrasonic process removes machining oils, chips, and contaminants from finished components, including from internal passages and features that are difficult to reach with conventional washing. Clean parts support accurate final inspection and prepare components for downstream coating, assembly, or direct use.
Quality in CNC machining is not solely a function of the machining process itself — it starts with the incoming material. Anchor Harvey works with consistent, vetted suppliers to ensure that raw material meets the mechanical, chemical, and dimensional specifications required for each program. Inconsistent or non-conforming incoming material is one of the more common sources of downstream machining and inspection failures, so maintaining stable supplier relationships is treated as a quality control measure, not just a procurement convenience.
Consistent investment in up-to-date CNC machinery and inspection equipment means Anchor Harvey is not compensating for aging tooling or worn machine components when holding tight tolerances. Equipment like Zoller inspection and measurement machines, current-generation CMMs, and modern machining centers perform more reliably and repeatably than older equipment, which translates directly into tighter dimensional control and fewer process escapes on the production floor.
Preventive maintenance involves scheduled servicing of equipment at defined intervals to reduce the likelihood of failure. Predictive maintenance goes a step further by using real-time data to identify trends that suggest a machine is approaching a failure condition, allowing the team to intervene before a problem occurs. Anchor Harvey applies both approaches as part of its quality system, using machine monitoring data to inform maintenance decisions and reduce unplanned downtime that could otherwise affect production consistency and delivery schedules.
Anchor Harvey’s multistep parts washing process is designed to meet a 0.5mm maximum particle requirement. This level of cleanliness is relevant for components that will be used in fluid systems, precision assemblies, or other applications where contamination from machining residue, chips, or oils could affect performance or cause downstream failures.
Anchor Harvey’s quality commitment covers both its own production and the output of its partnered facilities. When components are produced through an international or domestic partner, Anchor Harvey maintains accountability for the final product quality rather than treating partner-produced parts as outside its quality system. Customers can expect the same production standards regardless of where in Anchor Harvey’s network a component is made.
Anchor Harvey machines over two million pounds of aluminum per year for fluid power applications, with a focus on complex hydraulic manifolds for industrial use. This volume reflects a deep operational familiarity with the material behavior, tooling requirements, and quality standards specific to fluid power components.
Anchor Harvey’s heavy equipment and agriculture machining work covers load-bearing, structural, towing, and hydraulic components including hubs, spindles, bearing housings, planetary components, and couplers. These parts are engineered for high load capacity, wear resistance, and reliable performance in demanding field environments where component failure is not an acceptable outcome.
Yes. Anchor Harvey produces precision aerospace components under its AS9100-certified quality management system. Parts machined for flight-critical and mission-critical applications are held to tight tolerances with a focus on repeatability, and materials include high-strength aluminum alloys as well as specialty metals such as Inconel and titanium when program requirements call for them.
Anchor Harvey’s fluid power machining capabilities cover a wide range of components, including aluminum and ductile iron manifolds, hydraulic cylinder heads, caps, glands, adapters, pump bodies, spacers, housings, and valve castings. The team uses in-house and supplier-sourced custom fixtures to work with near-net cast raw materials, which allows for efficient machining of complex hydraulic and industrial valve geometries.
Yes. Anchor Harvey machines components for power generation, oil and gas, and fluid handling systems, as well as emerging energy applications including hydrogen fuel cells and fuel cell manifolds. Energy components are engineered to withstand high pressure, temperature extremes, and corrosive environments. Contact Anchor Harvey directly to discuss specific material, tolerance, and certification requirements for your energy application.
Anchor Harvey’s engineering team supports CNC machining projects through manufacturability input, 3D modeling, CNC programming, simulation, reverse engineering, and process improvement. This early technical support helps reduce production risk, improve efficiency, and support better outcomes before full production begins.
Anchor Harvey uses advanced machining technology, engineering input, and process planning to support components with complex geometries, tight tolerance requirements, and demanding performance needs. This helps customers produce parts that are built for both precision and long-term reliability.
Anchor Harvey’s equipment catalog includes more than 130 CNC machines, including multi-axis vertical and horizontal machining centers, live-tool lathes, Swiss lathes, and advanced inspection equipment. This range of equipment helps support complex geometries, tight specifications, and repeatable component production.
Anchor Harvey’s CNC machined components support demanding industries such as data centers, aerospace, fluid power, heavy equipment, energy, motorsports, specialty automotive, and other OEM manufacturing applications where precision, durability, and repeatable quality are critical.
Yes. Anchor Harvey supports CNC machining needs from prototype and low-volume runs through repeat production programs. Its flexible machining systems help customers produce components efficiently as programs scale, demand changes, or repeat orders are needed.
CNC machining is one part of Anchor Harvey’s broader integrated manufacturing model. By connecting machining with engineering, forging, finishing, inspection, inventory support, and supply chain coordination, Anchor Harvey helps customers reduce vendor handoffs and maintain greater consistency across a component program.
Anchor Harvey provides precision CNC machining services for complex metal components used in demanding OEM applications. Capabilities include multi-axis machining, turning, Swiss-style machining, finishing, inspection, and engineering support to help move components from early planning through production.
Yes. For programs that require additional verification, Anchor Harvey can support quality planning and inspection processes aligned to the customer’s specifications and application requirements. This is especially important for components used in aerospace, automotive, fluid power, energy, and other demanding applications.
Anchor Harvey uses production data to monitor machining performance, tool life, scheduling, machine status, and process consistency. This visibility helps the team identify potential issues earlier, reduce variation, and maintain quality across repeat production runs.
Anchor Harvey maintains quality certifications that support demanding manufacturing requirements, including ISO 9001 and AS9100. These certifications help reinforce standardized processes, quality documentation, auditing, and continuous improvement across manufacturing programs.
Anchor Harvey uses advanced metrology and inspection equipment to verify machined components against customer requirements. This may include coordinate measuring machines, tool-setting technology, measuring arms, scanners, and other inspection tools used to support dimensional accuracy and production consistency.
Anchor Harvey defines CNC machining quality through precision, consistency, documentation, and repeatable production performance. The team uses a data-driven manufacturing approach, inspection processes, and quality controls to help ensure components meet customer specifications.
Yes. Anchor Harvey can support value-added services that help prepare machined components for downstream assembly or use. Depending on the project, this may include deburring, washing, finishing, inspection, kitting, or other production support services.
Yes. Anchor Harvey can support customer-specific machined parts based on drawings, models, samples, or application requirements. The team can help evaluate manufacturability, material needs, production requirements, and finishing considerations before a component moves into production.
Aluminum CNC parts can offer a strong strength-to-weight ratio, corrosion resistance, and thermal performance. These properties make aluminum a strong option for applications where weight, durability, precision, and long-term performance all matter.
Yes. Anchor Harvey produces custom-machined aluminum parts for applications where lightweight strength, dimensional accuracy, and repeatable quality are important. Aluminum may be recommended when a component needs to balance durability, weight reduction, corrosion resistance, and manufacturability.
Anchor Harvey machines a range of custom metal components, including manifolds, valve bodies, housings, suspension components, structural parts, and other precision components used in demanding industrial and OEM applications.
Finishing and thermal processes help prepare machined components for inspection, assembly, and use in demanding applications. Depending on the part requirements, Anchor Harvey can support services such as deburring, washing, heat treating, and other value-added processes that improve consistency, cleanliness, and performance readiness.
Flexible machining allows Anchor Harvey to support repeat programs more efficiently once a component has been programmed and qualified. This helps customers manage changing demand, repeat orders, and production needs without treating every run like a completely new project.
Metal forging is a precision manufacturing process that reshapes metal under compressive force. This process enhances the grain structure and mechanical properties of the material, making it ideal for high-performance applications.
Metal forging is a specialized metal forming process that uses compressive forces, often with heat, to shape metal. As a subset of metal forming, forging improves material strength, toughness, and durability.
The primary types of metal forging include:
- Closed-Die Forging (Impression Die Forging): Pressing or hammering metal between two dies that contain the desired shape.
- Open-Die Forging: Deforming metal between flat dies without pre-cut profiles.
- Press Forging: Using slow, continuous pressure to shape the metal.
- Cold Forging:Â Forging process done at ambient temperatures. Reduced ability to make cross sectional changes to the starting shape.
Anchor Harvey specializes in closed-die aluminum forging, where heated metal is shaped within enclosed dies under high pressure to produce precise, high-strength components.
Anchor Harvey forges precision aluminum components for aerospace, medical, motorsports, automotive, archery, electric vehicles, fire suppression, defense, heavy equipment, construction, specialty markets, and machine shops.
Forged components outperform cast or machined parts in strength, fatigue resistance, and structural integrity. These qualities make them ideal for high-load and demanding environments. Forgings also offer a superior surface finish.
Forging refines the grain structure of metal, improving strength, toughness, and fatigue resistance. Forgings are porosity-free. It also eliminates internal voids (porosity), enhancing overall durability and reliability.
Unlike extrusion, which forces metal through a die to create fixed cross-sections, forging aligns the grain flow of the metal, resulting in superior strength and fatigue resistance. Forging can generate complex geometry vs. the linear geometry limitations of extrusions.
Open-die forging is a metal shaping process where a heated metal workpiece is placed between flat or simple-shaped dies and deformed through repeated blows or pressure, without fully enclosing the material. Closed-die forging encloses the metal in shaped dies, enabling more complex and precise geometries.
Anchor Harvey primarily forges aluminum alloys, including:
- 2000 Series (e.g., 2014-T6, 2014-T651)
- 6000 Series (e.g., 6061-T6, 6061-T651)
- 7000 Series (e.g., 7075-T6, 7075-T651)
- We also offer forged magnesium, brass, and copper solutions.
Regular aluminum refers to a material that may be cast or extruded. Forged aluminum undergoes compressive deformation, resulting in stronger, more durable components with refined grain structure and improved mechanical performance.
Anchor Harvey uses a variety of grades from the 2000, 6000, and 7000 series of aluminum, each offering different strengths, machinability, and corrosion resistance properties suited to different industries.
Anchor Harvey serves key U.S. manufacturing industries, including aerospace, specialty automotive, motorsports, heavy equipment & construction, agriculture, fluid power, energy, medical, automation/robotics, and specialty OEMs.Â
The best forging method depends on material, geometry, tolerances, and intended use. Anchor Harvey’s engineering team can assist with selecting the most suitable forging process for your application.
The Anchor Harvey forge mark represents the company’s commitment to precision, quality, and performance in forged aluminum components. Anchor Harvey’s ‘Split A’ is a symbol of trust built over a century of forging expertise.
Anchor Harvey uses a range of screw and mechanical presses, including:
- 5,500-ton screw presses (x2)
- 4,100-ton screw press
- 2,100-ton screw press
- 1,600-ton mechanical press
- 1,300-ton mechanical press
Anchor Harvey offers in-house tool and die manufacturing using advanced CNC machining and high-performance tool steels. This improves die life, allows for custom tooling, and shortens lead times.
Yes, Anchor Harvey provides end-to-end engineering support, from initial concept to production. Services include CAD design, 3D modeling and printing, forge simulation, and process optimization.
Their forging presses can handle parts from a few ounces to 50 lbs. Press capacities range up to 5,500 tons, accommodating a wide variety of sizes and complexities.
Anchor Harvey can forge parts up to 36 inches in length or width, depending on geometry and weight, which can range from ounces to 50 lbs.
We specialize in aluminum alloys from the 2000, 6000, and 7000 series and offer forged magnesium solutions for applications requiring extreme lightweight performance.
Forged magnesium offers an outstanding strength-to-weight ratio and is ideal for high-performance, lightweight applications in industries like aerospace, automotive, and defense.
Anchor Harvey is CQI-9 certified and performs in-house heat treatment to achieve specific Tempers and mechanical properties based on alloy and end-use requirements.Â
By refining grain structure and eliminating porosity, their forging process produces high-strength components with smaller cross section, and reduced weight, which is ideal for industries demanding performance and efficiency.Â
High-quality forged parts have consistent grain flow, precise tolerances, no internal voids, superior surface finish, and meet specified mechanical properties through stringent process controls and testing.
Forging compresses and aligns metal grains, improving tensile strength, fatigue resistance, and structural integrity over other manufacturing methods like casting or machining.
We use real-time process monitoring, quality audits, advanced inspection equipment, and certifications like AS9100 and ISO 9001 to ensure consistent part quality.
Yes, we monitor every step of the forging process in real time to ensure precision, consistency, and conformity from the first part to high-volume production runs.
Certifications ensure adherence to industry standards for quality, traceability, and process control, giving customers confidence in the consistency and safety of the final product.
Anchor Harvey is certified to:
- AS9100 (aerospace quality management)
- ISO 9001 (general quality systems)
- CQI-9 (heat treat compliance)
- ITAR (defense compliance)
Yes, certifications like ISO 9001 and AS9100 are internationally recognized, supporting global customer requirements and supply chain integration.
We require process standardization, documented quality controls, periodic audits, and continuous improvement—all of which maintain product quality and customer satisfaction.
Anchor Harvey undergoes regular external audits and internal reviews to maintain certification status and improve systems and practices.
Components are inspected using full PPAP processes, 3D scanning, CMM layouts, and other dimensional verification methods to ensure conformity with design specifications.
Anchor Harvey offers complete turnkey services, including forging, heat treating, CNC machining, assembly, inspection, and supply chain management. We also assist with packaging and final part delivery.
Anchor Harvey provides in-house inspection services that include dimensional validation, visual inspection, and quality verification of forged aluminum components. The company uses precision measurement equipment such as CMMs to ensure parts meet customer specifications under their AS9100D and ISO 9001:2015 certified quality management system. In addition, Anchor Harvey performs Liquid Penetrant Inspection, hardness testing, and heat-treat verification to confirm material integrity, mechanical properties, and compliance with customer and industry requirements.
Dimensional accuracy is verified through CMM inspection, calibrated gauges, and comparative measurement tools that measure features against engineering drawings and tolerances. Anchor Harvey’s quality framework ensures measurements are consistent, traceable, and compliant with customer and regulatory requirements.
Anchor Harvey utilizes Fluorescent Penetrant Inspection as part of its non-destructive testing capabilities to help identify surface defects in aluminum forgings. Additional NDT services can be coordinated through approved suppliers when required for specific customer applications.
Yes. Anchor Harvey provides value-added assembly services that include installing mechanical inserts and performing other finishing steps that prepare forged aluminum components for downstream manufacturing processes.
Expander plug insertion is a process in which a metal expansion plug is installed into a machined hole to seal internal passages or create a pressure-tight closure. Anchor Harvey performs this service when required by customer specifications as part of its assembly capabilities.
Heli coil insertion involves installing a helical threaded insert into a tapped hole to create a more durable internal thread. This method is used when stronger thread performance is needed in aluminum components or when repeated fastening is expected. Anchor Harvey provides heli coil insertion based on customer requirements.
SAE plug insertion refers to installing a standardized SAE plug used to seal ports or passages in accordance with SAE dimensional standards. These plugs are common in automotive, industrial, and hydraulic systems, and Anchor Harvey performs this service when specified in customer engineering requirements.
Anchor Harvey supports motor sport, machine shops, aerospace, defense, automotive, electric vehicle, industrial, medical, and recreational equipment markets with precision forging, inspection, and assembly services. Their capabilities are aligned with industries that require high-integrity aluminum components.
Anchor Harvey’s forging facility is located in Freeport, Illinois, where the company conducts forging, heat treating, machining, assembly, and inspection operations. In addition to its Freeport facility, Anchor Harvey also operates locations in Schaumburg, Illinois; Union, Illinois; and Greenwood, Arkansas, which support various aspects of the company’s operations. When necessary, Anchor Harvey can source materials from its global supply chain for forging operations.
The Freeport facility operates as a high-volume, vertically integrated aluminum forging operation within 100,000 square feet of dedicated forging space. The operation runs 24 hours a day with redundancy provided by 5500-, 4100-, and 2100-ton screw presses, alongside 1600-, 1300-, and 1000-ton mechanical presses. The facility is equipped with modern automation, heat treating, machining, and inspection systems to support a wide range of production requirements. Customers can request additional capacity details directly from the company based on project needs.
Yes. Anchor Harvey offers facility tours by appointment for customers, partners, and organizations evaluating its manufacturing capabilities. Interested parties can contact the company through its website or a sales representative to schedule a visit.
Anchor Harvey uses a range of CNC machining equipment, including more than 130 CNC machines that support precision machining of forged aluminum components. Their capabilities include 3, 4, and 5-axis mills; horizontal and vertical machining centers; single- and dual-spindle live-tool lathes; Swiss lathes; vertical turning centers; and multi-spindle mill-turn machines. This equipment is selected to meet the dimensional, tolerance, and surface finish requirements specified by customers across aerospace, defense, automotive, and industrial markets.
The right CNC machine depends on factors such as part geometry, tolerance requirements, material, production volume, and machining features like pockets, threads, or contours. Anchor Harvey’s engineering team evaluates project specifications and recommends the most suitable machining approach to ensure manufacturability, accuracy, and cost efficiency.
Anchor Harvey provides engineering support that includes design for manufacturability, process planning, material selection guidance, and review of part geometry to optimize forging and machining outcomes. Their engineering team works closely with customers to ensure parts meet performance, quality, and cost objectives.
Yes. Anchor Harvey supports high-volume production through vertically integrated forging and machining capabilities, automated processes, and modern equipment designed for repeatability and throughput. Their operations accommodate ongoing production programs as well as large-scale, recurring manufacturing needs. In addition, Anchor Harvey specializes in low-to-mid volume, high-mix production, providing flexibility for customers that require a wide variety of part configurations with consistent quality and process control.
Thermal deburring is a finishing process that removes burrs from hard-to-reach internal or external features using a controlled thermal reaction. The process helps improve part cleanliness, functionality, and assembly performance. Anchor Harvey offers thermal deburring for forged and machined aluminum components when specified by customers.
Anchor Harvey offers milling as part of its CNC machining capabilities. Welding and saw cutting are available as additional value-added services and can be incorporated into customer projects to support complete component manufacturing and finishing requirements.
High-quality CNC machining is characterized by accurate dimensional tolerances, smooth surface finishes, consistent repeatability, and clean edges free of burrs or tool marks. Additional indicators include traceable inspection data, proper material certifications, and adherence to customer specifications and industry standards.
Quality is ensured through CMM inspection, calibrated measurement tools, controlled machining processes, material traceability, and adherence to Anchor Harvey’s AS9100D and ISO 9001:2015 certified quality management system. Each step is designed to maintain accuracy, consistency, and compliance with engineering requirements.
Anchor Harvey uses documented process controls, in-process inspection, final dimensional verification, equipment calibration, material traceability, and quality system audits to maintain control over CNC machining operations. These measures ensure parts meet defined tolerances and industry expectations.
Testing may include dimensional inspection using CMMs, visual inspection, surface evaluation, and, when required, non-destructive testing such as fluorescent penetrant inspection. Additional testing can be coordinated through approved suppliers based on customer requirements.
Material procurement ensures that the aluminum used for forging and machining meets mechanical, chemical, and compliance specifications. Proper procurement supports consistent machining performance, part reliability, and traceability throughout the manufacturing process.
Six Sigma is a methodology focused on reducing defects and improving process capability through data-driven analysis. Statistical Process Control is a technique that monitors variation in manufacturing processes using statistical methods. Together, they support continuous improvement and higher precision in machining.
Anchor Harvey uses an industrial parts-washing process designed to remove machining oils, debris, and contaminants from finished components. Clean parts support accurate inspection and prepare components for downstream coating, assembly, or packaging requirements.
CNC machining operations follow the requirements of Anchor Harvey’s AS9100D and ISO 9001:2015 certifications, which define quality management standards for aerospace and general manufacturing. These standards ensure documented processes, traceability, and consistent quality across machining operations.
Certifications demonstrate that a machining operation meets internationally recognized quality management standards. They validate that processes are controlled, documented, audited, and capable of producing parts that meet strict industry requirements.
Anchor Harvey holds AS9100D and ISO 9001:2015 certifications, which apply to its quality management system for forging and machining of aluminum components. The company also complies with CQI-9 heat treat system requirements, is certified through NSF-ISR, and operates in accordance with ITAR regulations. These certifications and compliance standards are widely recognized across aerospace, defense, automotive, and industrial markets.
Anchor Harvey’s AS9100D and ISO 9001:2015 certifications are internationally recognized quality standards. These certifications support global manufacturing compliance and ensure the company meets rigorous international expectations for documentation, traceability, and process control.
Certifications require documented procedures, regular auditing, corrective action processes, and consistent quality controls. They ensure that machining operations follow established best practices, maintain traceability, and meet customer and regulatory requirements.
AS9100D and ISO 9001:2015 require regular external audits as well as internal audits conducted throughout the year. These audits verify continued compliance with quality management standards and support ongoing improvement across machining processes.
Yes. Anchor Harvey offers assembly services such as installing inserts, plugs, and other mechanical components as part of its value-added capabilities. These services support customers who want machined parts delivered in a more complete, ready-for-assembly state.
Yes. Onsite assembly is available for forged and machined components when specified by customers. Anchor Harvey’s assembly operations help streamline supply chains and reduce downstream manufacturing steps.
Inspection may include dimensional verification using CMMs, visual inspection for surface quality, burr checks, and confirmation of critical features based on engineering drawings. Additional inspection steps are applied when required by customer specifications or industry standards.
Compliance is maintained through documented procedures, traceable materials, calibrated equipment, quality management oversight, in-process checks, and adherence to AS9100D and ISO 9001:2015 requirements. These systems ensure machining processes meet regulatory and customer-defined standards.
Defects that can be identified include dimensional deviations, surface irregularities, burrs, tool marks, improper thread formation, and material discontinuities identified through non-destructive testing. Inspection helps ensure only conforming parts move forward in production or assembly.
Process Failure Mode and Effects Analysis is a structured method used to identify potential process-related failures, evaluate their impact, and implement controls to reduce risk. PFMEA supports continuous improvement and helps ensure machining processes produce consistent, high-quality components.
CNC (Computer Numerical Control) machining is a manufacturing process where pre-programmed computer software dictates the movement of factory tools and machinery. This process allows for precise control over complex machinery, enabling the production of intricate and consistent parts.
The CNC machining process involves designing a part using CAD software, converting the design into a CNC program, and then using CNC machines to remove material from a workpiece to create the desired shape. This process ensures high precision and repeatability in manufacturing.
Unlike traditional manual machining, CNC machining is automated and controlled by computer programs. This automation allows for greater precision, consistency, and efficiency, especially in complex or high-volume production scenarios.
CNC stands for Computer Numerical Control, referring to the automated control of machining tools using a computer executing pre-programmed sequences of machine control commands.
CNC machining is a form of precision machining. While precision machining refers to the process of removing material to achieve exact specifications, CNC machining achieves this precision through computer-controlled automation.
When selecting a CNC machining supplier, consider their experience, range of equipment, quality control processes, certifications (such as ISO 9001 and AS9100), and their ability to handle your specific project requirements from prototyping to full-scale production.
Anchor Harvey primarily focuses on Gray and Ductile Iron, Austempered Ductile Iron, Aluminum, Steel, Stainless Steels, and specialty materials, including Inconel, Titanium, and hardened metals up to 60RC. They also have capabilities to machine other metals, depending on the project requirements. Anchor Harvey can machine these materials from various forms, such as Castings, Forgings, Extrusions, Plate, and more.
Anchor Harvey’s CNC machining process achieves tight tolerances, with true position, cylindricity, and parallelism held to 15µ. They maintain key dimensions at 1.67 Ppk, ensuring high reliability and precision in their components.
CNC machining is ideal for components requiring high precision and complex geometries, such as aerospace parts, automotive components, medical devices, and custom prototypes.
CNC machining is versatile and can be used for both prototyping and mass production. Anchor Harvey is equipped to handle projects ranging from single prototypes to high-volume production runs.
While CNC machining offers high precision and versatility, it may have limitations in terms of material waste, cost for low-volume production, and complexity of certain geometries that might be better suited for other manufacturing processes.
Preparing a design for CNC machining involves creating a detailed CAD model, specifying material requirements, tolerances, and surface finishes. Collaborating with Anchor Harvey’s engineering team can help optimize the design for manufacturability.
While knowledge of CAD/CAM software is beneficial, it’s not mandatory. Anchor Harvey’s engineering team can assist in translating your concepts into manufacturable designs using their in-house expertise and software tools.
Production timelines for CNC machining vary based on the complexity and volume of the project. Anchor Harvey’s streamlined processes and multiple facilities enable them to offer competitive lead times, from rapid prototyping to full-scale production.
Anchor Harvey’s CNC machining facilities are located nationwide, with facilities in Schaumburg, IL, Union, IL, and Greenwood, Arkansas.
Anchor Harvey’s CNC facility is equipped to handle both high-volume production and smaller, custom runs. With advanced multi-axis CNC machines and automated systems, it delivers consistent precision and fast turnaround times.
Anchor Harvey welcomes prospective customers and partners to tour their facilities. Tours can be scheduled by contacting their team directly to ensure availability and coordination with safety protocols.
Anchor Harvey’s machining equipment includes 3, 4, and 5-axis mills, 3, 4, and 5-axis vertical machining centers, 4-axis horizontal machining centers, and 5-axis multi-spindle mill-turn machines. This range of configurations allows the team to select the right machine for a given part’s geometry, feature complexity, and tolerance requirements rather than adapting the part to a limited equipment set.
Supply Chain
Anchor Harvey’s long-term supplier partnerships are structured to provide flexibility in both pricing and lead times. When demand shifts or a project timeline compresses, those established relationships allow the team to respond faster than a customer sourcing materials independently or working with a supplier they have no history with. The goal is to solve supply chain challenges before they become production delays.
Yes. Anchor Harvey can forge a component and then machine it in-house to final dimensions and tolerances without the part leaving their production environment. This integrated capability eliminates the handoff between a forge supplier and a separate machine shop, which is a common source of delays, communication gaps, and quality inconsistencies in multi-vendor supply chains.
Anchor Harvey provides anodizing for customers that need a tough, corrosion-resistant, chemically stable surface layer on aluminum components. Plating and coating services are also available for customers who require specific aesthetic finishes or surface properties, which is common in specialty automotive and aerospace applications. The right finishing option depends on the part’s operating environment, performance requirements, and any applicable industry or customer specifications. Anchor Harvey’s team can help evaluate which approach fits your application.
Yes. Anchor Harvey’s production lifecycle includes shipping, and finished components can be delivered directly to the customer’s facility or to a designated downstream partner. Because Anchor Harvey manages the full process from sourcing through delivery, customers do not need to coordinate a separate logistics step at the end of production.
Anchor Harvey’s CQI-9 compliant in-house heat treating system is built into the full production process rather than outsourced to a third party. Because heat treating happens onsite, the team can monitor and adjust the process in real time against each part’s specific alloy and application requirements. The result is consistent outcomes that exceed ASTM standards, with performance improvements that can reach up to 15% compared to parts treated outside of an integrated production environment. For specifics on how this applies to your component, contact Anchor Harvey directly.
When heat treating is handled by an outside vendor, parts must be staged, shipped, treated, and returned before production can continue. Anchor Harvey performs heat treating in-house, which removes that handoff entirely. The treatment step runs as part of the integrated production sequence, which keeps lead times shorter and eliminates the scheduling uncertainty that comes with coordinating an external process.
For forged parts that require post-forge machining to achieve a water-tight or air-tight seal under high pressure, Anchor Harvey’s machine shops can perform milling, turning, grinding, electric discharge cutting, burnishing, and drilling. These processes are held to tolerances within microns, making them suitable for precision applications in fluid power, aerospace, and other demanding industries.
North American sourcing is Anchor Harvey’s primary approach for aluminum alloys used in forging, drawing from trusted suppliers in the United States and Mexico to support quality consistency and reliable delivery timelines. Global sourcing is available for customers who need lower-cost material solutions, primarily for machining projects using ductile iron and steel. In either case, Anchor Harvey manages the sourcing relationship and maintains accountability for material quality.
Supply chain management involves the oversight and coordination of all activities involved in sourcing, producing, inspecting, and delivering components or finished products to customers. This includes owning all quality.
Anchor Harvey offers end-to-end supply chain solutions, including domestic and global material procurement, post-forge machining, finishing services, destructive testing, non-destructive testing, materials analysis, plating, coating, anodizing, and flexible shipping all managed under one integrated system. Our sourcing expertise and long-term vendor relationships ensure efficiency, quality, and on-time delivery.
Anchor Harvey proactively solves supply chain challenges before they occur, offering strategic sourcing from North America, Mexico, and China, and scalable support from prototyping through high-volume production.
Yes, Anchor Harvey procures aluminum alloys (2000, 6000, 7000 series), ductile iron, and steel from trusted domestic and global partners to ensure consistent quality and reliable delivery.
Anchor Harvey sources aerospace-grade 2000, 6000, and 7000 series aluminum, as well as steel and ductile iron for machining projects, balancing performance needs with cost-effective sourcing.
Yes, Anchor Harvey provides in-house assembly and inspection services. Their capabilities include detailed quality control checks, CMM inspections, 3D scanning, and final component verification.
Post-forging services include:
- Precision CNC machining (milling, turning, grinding, EDM, drilling)
- In-house heat treating
- Anodizing
- Plating and coating
- Assembly
- Dimensional inspection
- Packaging and shipping
Anodizing is an electrochemical process that converts the surface of aluminum into a durable, corrosion-resistant oxide finish. It enhances surface hardness, colorability, and wear resistance.
Plating and coating are finishing processes applied to forged parts to enhance appearance, corrosion resistance, conductivity, or surface properties. These may include nickel, zinc, or other protective layers.
Heat treatment involves heating and cooling metal to alter its physical and mechanical properties without changing its shape. It is used to increase strength, hardness, or ductility based on the alloy and application.
Selection depends on the intended use, required properties, and environmental conditions of the part. Anchor Harvey’s team can guide you through the decision based on strength, corrosion resistance, finish, and functional performance.
Anchor Harvey offers flexible shipping options, including LTL, FTL, and international freight coordination. We manage packaging and logistics to ensure secure, on-time delivery.
Reshoring manufacturing to the U.S. offers reduced lead times, improved communication, increased quality oversight, and more reliable delivery. It also mitigates risks from global supply chain disruptions.
Working with a U.S.-based supply chain provider like Anchor Harvey ensures faster turnaround times, easier collaboration, better quality control, and reduced shipping costs and risks.
Anchor Harvey’s offshore quality process combines on-site expertise, comprehensive oversight, and rigorous quality control. Each plant is staffed with a dedicated Anchor Harvey engineer, production manager, and quality assurance specialist to ensure precision and accountability at every step. Regular engineering reviews are conducted with U.S., offshore, and customer quality teams, providing thorough oversight and alignment across all parties. Before any parts are shipped, the U.S. quality team meticulously reviews PPAP reports, inspection reports, and certifications to guarantee compliance, consistency, and the highest standards of quality.
End-To-End Solution
The Anchor Harvey End-to-End Solutionâ„¢ is a fully integrated manufacturing model in which Anchor Harvey manages the entire lifecycle of a metal component, from early-stage engineering and material sourcing through forging, precision machining, assembly, and final delivery. It is designed for manufacturers who want a single accountable partner rather than a fragmented network of vendors.
Anchor Harvey can engage at any stage of the manufacturing lifecycle. Some customers bring Anchor Harvey in for the full program from concept through finished assembly, while others engage for a defined portion of the supply chain alongside existing vendors or in-house teams. The level of involvement can also scale over time as the partnership develops.
A standard forging or machining supplier is responsible only for their specific step in the process. Anchor Harvey takes ownership of the outcome across the full component lifecycle, coordinating engineering, material sourcing, forming, machining, finishing, and delivery. That means fewer handoffs, a single point of contact, and clear accountability if something needs to be resolved.
The End-to-End Solutionâ„¢ works well for low-to-mid volume, high-mix programs, which is a range that most fully integrated suppliers cannot serve competitively. It is optimized for programs that fall outside commodity-scale, mass-production volumes, particularly where part mix is high and consistent quality and engineering oversight matter.
Design for manufacturability (DFM) is the process of reviewing and refining a part’s geometry, tolerances, and material selection before production begins, with the goal of making the component easier and more efficient to produce. Anchor Harvey’s engineering team applies DFM principles during the early stages of a program to reduce downstream risk, minimize rework, and improve the long-term performance of the finished part.
Yes. Anchor Harvey can engage at the earliest stage of a program, including from a napkin sketch or rough concept. The engineering team works with customers to refine part design, evaluate material options, and prepare the component for efficient production before tooling is ordered or material is sourced.
Anchor Harvey offers U.S.-based manufacturing with optional access to a vetted global partner network when cost-competitive sourcing is a priority. The right approach depends on the customer’s program requirements. When global sourcing is used, Anchor Harvey maintains engineering oversight, quality standards, and supply chain management at those partner facilities, so the customer retains a single point of accountability regardless of where production occurs.
Yes. Anchor Harvey’s integrated model is well-suited for reshoring programs. The combination of in-house engineering, forging, and machining capabilities means customers can transition overseas production to a single U.S.-based partner rather than rebuilding a multi-vendor domestic supply chain from scratch. Anchor Harvey can also provide access to global sourcing when a hybrid approach is the right fit during a transition.
Yes. Anchor Harvey’s engineering team can review existing drawings and apply design-for-manufacturability analysis to identify potential tolerance challenges, process improvements, or material substitutions before production begins. Engaging with engineering input early, even on a finalized design, can reduce production risk and improve outcomes.
You can initiate a conversation through the general inquiry form on Anchor Harvey’s website or submit a Request for Quote if your program is further along. For early-stage programs, a general inquiry is often the right starting point so the engineering team can assess the project and recommend the most effective approach before formal quoting begins.
Aerospace
Anchor Harvey supports aerospace OEMs, aviation companies, aircraft suppliers, and approved defense programs with forged, machined, cast, and finished components. Our integrated capabilities connect forging, CNC machining, finishing, quality control, and supply chain support to help customers reduce handoffs and maintain consistency from early planning through production.
Anchor Harvey manufactures a range of aerospace components, including bearing rings, rotor blade components, fuselage structural parts, actuators, turbine rings, valve bodies, brake calipers, runway light covers, yoke pedals, helicopter sling mounts, aircraft valve components, and aircraft propeller hubs.
Yes. Anchor Harvey provides integrated aerospace forging and CNC machining services, allowing customers to source forged and finished components from a single manufacturing partner. This helps reduce supplier complexity, improve production consistency, and minimize handoffs between vendors.
Anchor Harvey maintains quality systems and compliance standards that support demanding aerospace and approved defense manufacturing requirements, including AS9100, ISO 9001, and ITAR compliance. These standards help support repeatability, documentation, and quality control for precision aerospace components.
Energy
Anchor Harvey supports energy and infrastructure applications that require strength, durability, precision, and long-term reliability. This includes components for power generation, oil and gas, renewables, hydrogen systems, grid infrastructure, pumps, valves, fluid control systems, and emerging energy technologies.
Anchor Harvey manufactures forged and machined components for energy applications, including actuators, bearings, bolts, bushings, flanges, shafts, pins, valves, pump components, fuel cell components, and other precision parts used in demanding operating environments.
Anchor Harvey connects forging, CNC machining, finishing, quality control, inventory support, and supply chain coordination through a single manufacturing partner. This helps energy customers reduce vendor handoffs, improve consistency, and move components from planning to production more efficiently.
Yes. Anchor Harvey supports both established and emerging energy applications, including hydrogen systems, renewable energy infrastructure, and advanced technology platforms. The team can help evaluate component requirements, material needs, production considerations, and downstream manufacturing support.
Fluid Power
Anchor Harvey supports hydraulic, pneumatic, and motion control applications with forged, machined, cast, and finished component solutions. These components are built for applications where pressure, cleanliness, precision, durability, and repeatable performance are critical.
Anchor Harvey manufactures fluid power parts including manifolds, hydraulic cylinder components, pump manifolds, pump bodies, valves, port plates, inlet castings, brake manifolds, and custom components for hydraulic, pneumatic, and motion control systems.
Yes. Anchor Harvey helps manufacturers evaluate forged aluminum and other material alternatives that can reduce component weight while maintaining the strength required for demanding fluid power applications. This can help improve handling, serviceability, and system performance.
Anchor Harvey supports fluid power programs with material guidance, forging, CNC machining, finishing, inspection, and supply chain coordination. This integrated approach helps customers improve consistency, reduce vendor complexity, and keep production moving.
Heavy Equipment, Construction & Agriculture
Anchor Harvey supports heavy equipment manufacturing with forged, machined, finished, and inventoried components for construction, agriculture, industrial machinery, and heavy-duty OEM applications. These components are built for strength, durability, repeatable production, and demanding field conditions.
Anchor Harvey manufactures heavy machinery parts including hubs, hinges, spindles, winches, hitches, couplers, driveline parts, transmission components, gear housings, differential housings, brake pistons, brake hubs, bearing housings, wheel hubs, and custom components.
Yes. Anchor Harvey manufactures components for agricultural equipment, including hubs, spindles, hitches, couplers, knotter components, driveline parts, and other custom forged or machined parts built for demanding field applications.
Yes. Anchor Harvey supports projects from early-stage development through production, with manufacturing capabilities designed for low-volume, mid-volume, and high-volume component programs. The team can help customers evaluate manufacturability, production requirements, and supply chain needs as programs scale.
Anchor Harvey connects forging, CNC machining, finishing, inventory support, and supply chain coordination through a single manufacturing partner. This helps equipment manufacturers reduce handoffs, improve consistency, and maintain dependable production for heavy-duty programs.
Motorsports
Anchor Harvey supports motorsports, racing, specialty vehicle, motorcycle, ATV, off-road, and electric performance applications with precision component manufacturing. These components are built for speed, strength, durability, and repeatable performance in demanding environments.
Anchor Harvey manufactures motorsports parts including wheel hubs, brake levers, swing arms, steering knuckles, shock eyelets, clutch plates, handlebar risers, brake pedals, triple clamps, suspension components, struts, steering tubes, motorcycle swing arms, inner primary covers, fuel rails, and custom components.
Yes. Anchor Harvey manufactures forged aluminum and specialty alloy components designed to support lightweight strength, durability, and performance in demanding motorsports applications.
Anchor Harvey supports motorsports customers with engineering collaboration, forging, CNC machining, finishing, quality control, and supply chain support. This helps OEMs, specialty manufacturers, and racing programs move from component development to repeatable production with greater consistency.
Specialty Automotive
Anchor Harvey supports OEMs, Tier 1 suppliers, job shops, aftermarket manufacturers, specialty vehicle programs, and EV platforms with forged, machined, cast, and finished automotive components built for performance, durability, and production consistency.
Anchor Harvey manufactures automotive parts including vehicle hubs, struts, suspension components, drive shaft knuckles, brake calipers, shocks, control arms, A-arms, links, steering knuckles, clutch plates, and custom forged components.
Anchor Harvey helps automotive customers evaluate component design, material selection, weight reduction opportunities, and production requirements for EV and lightweight vehicle platforms. Its integrated manufacturing approach supports components built for performance, repeatability, and long-term program reliability.
Anchor Harvey connects forging, CNC machining, finishing, quality control, and supply chain support so automotive customers can move from development to repeatable production with fewer handoffs. This helps support component quality, production consistency, and long-term supplier reliability.
